The deadly crash of a UPS cargo plane near Louisville, Kentucky, is now under full federal investigation after authorities confirmed that both of the aircraft’s black boxes have been recovered. The accident, which killed at least 12 people, has shaken the local community and the air cargo industry as investigators try to piece together what went wrong in the moments after takeoff.

The U.S. National Transportation Safety Board (NTSB) said both the cockpit voice recorder (CVR) and flight data recorder (FDR) have been found and sent to Washington for analysis. Those devices will provide crucial clues about the final seconds before the aircraft — an aging UPS MD-11 freighter built in 1991 — caught fire and went down just beyond the runway at Louisville’s Muhammad Ali International Airport.

Smoke rises from the wreckage of a UPS MD-11 cargo jet after it crashed on departure from Louisville Muhammad Ali International Airport in Louisville, Kentucky. | Credit: Jeff Faughender/USA Today Network

The Final Moments Before the Crash

According to early reports, the UPS jet had just been cleared for takeoff around 5:15 p.m. local time when something went catastrophically wrong.

Todd Inman, an NTSB board member, said the plane’s left wing erupted in flames shortly after liftoff. Moments later, the left engine broke off entirely, according to security footage reviewed by investigators.

“The aircraft had enough altitude to clear the perimeter fence before it descended,” Inman said, adding that the engine detachment and fire are central to the investigation.

The aircraft managed to stay airborne for only a few seconds before crashing into an industrial area north of the runway, igniting a massive fire fueled by tens of thousands of pounds of jet fuel.

A Fire That Could Be Seen for Miles

Witnesses described a bright orange flash lighting up the evening sky as the plane hit the ground. The impact caused an explosion that rattled homes across the city.

Louisville Mayor Craig Greenberg said firefighters worked through the night to contain the inferno. “The jet fuel onboard posed a serious hazard to both first responders and nearby residents,” he told local reporters.

Officials issued an emergency shelter-in-place order for neighborhoods north of the airport, stretching all the way to the Ohio River. Residents were advised to close windows and avoid the area due to smoke and potential air contamination.

By morning, the fire was largely contained, but the crash site spanned several blocks, with debris scattered across warehouses, parking lots, and rail tracks.

Engine Found on Airfield, Black Boxes Recovered

Investigators later found the detached left engine on the airfield, about 300 yards from the main wreckage. Both black boxes were pulled from the site and are now being analyzed at NTSB headquarters.

“The flight recorders will give us data on engine performance, fuel flow, and crew communication,” Inman explained. “It will take time — possibly over a year — to complete the full investigation.”

The NTSB’s early focus will be on engine failure mechanics, possible fuel system issues, and maintenance records, as the aircraft was over 30 years old.

A satellite image shows a damaged building next to a runway at the Muhammad Ali International Airport following the crash of a UPS cargo plane in Louisville, Kentucky, U.S., November 5, 2025. | Credit: Satellite image Vantor/Handout via REUTERS

Louisville’s Airport Back in Operation

Operations at Muhammad Ali International Airport have mostly resumed, though the affected runway remains closed and is expected to stay that way for at least 10 more days.

The airport is the nerve center of UPS’s global air operations, often referred to as “Worldport.” The sprawling facility processes over 400,000 packages an hour and serves as a hub for more than 300 daily flights.

The crash, just minutes after takeoff, has shaken employees and nearby residents alike, not only because of the loss of life, but because it struck so close to the heart of the city. The airport sits just 10 minutes from downtown, near residential neighborhoods, museums, and even a water park.

What Investigators Are Looking For

The NTSB will analyze the plane’s maintenance logs, engine inspection history, and recent flight data to determine what caused the fire and subsequent failure.

Investigators are particularly interested in why the engine detached, a rare and catastrophic event that suggests a possible structural or mounting failure.

Fire experts will also study how the fuel fire spread so quickly, and whether the aircraft’s age played a role in the severity of the incident.

UPS said it is cooperating fully with the investigation and providing maintenance records for the aircraft involved. In a brief statement, the company expressed condolences to the victims’ families and gratitude to emergency responders.

“Our hearts are with those affected by this tragedy,” UPS said. “Safety is our top priority, and we are supporting authorities as they determine the cause.”

Plumes of smoke rise from the area of a UPS cargo plane crash at Louisville Muhammad Ali International Airport, on Tuesday, Nov. 4, 2025, in Louisville, Ky. | Credit: AP Photo/Jon Cherry

CORRECTS FLIGHT NUMBER The ATC tower is seen while smoke rises from the crash site of UPS Flight 2976 near Louisville Muhammad Ali International Airport on Wednesday, Nov. 5, 2025, in Louisville, Ky. (AP Photo/Jon Cherry)

The ATC tower is seen while smoke rises from the crash site of UPS Flight 2976 near Louisville Muhammad Ali International Airport on Wednesday, Nov. 5, 2025, in Louisville, Ky. | Credit: AP Photo/Jon Cherry

This photo provided by Brad Harvey shows thick, black smoke rising after reports of a plane crash near Louisville International Airport, Tuesday, Nov. 4, 2025, in Louisville, Ky. (Brad Harvey via AP)

This photo provided by Brad Harvey shows thick, black smoke rising after reports of a plane crash near Louisville International Airport, Tuesday, Nov. 4, 2025, in Louisville, Ky. | Credit: Brad Harvey via AP

Community in Mourning

The loss of life has deeply affected the Louisville community, which is still recovering from another UPS crash earlier this year that left several injured. Many of the victims in this latest incident were UPS crew and ground personnel, though officials have not yet released their names pending family notifications.

Nearby residents are describing the crash as surreal. One local resident told reporters:

“It was like the sky exploded. We saw the fireball from our backyard. You could feel the heat.”

Grief counselors have been dispatched to assist employees at UPS Worldport, where thousands of workers paused for a moment of silence Thursday morning.

A Long Road Ahead

The NTSB’s investigation could take a year or longer before a final report is issued. In the meantime, the agency will release preliminary findings within the next few weeks, once flight data and cockpit recordings are decoded.

While the cause remains unclear, aviation experts say the event underscores the urgent need to modernize aging cargo fleets and strengthen safety oversight of older aircraft.

The tragedy in Louisville is a stark reminder that even with advanced safety systems, aviation accidents can still unfold in seconds and the smallest failure can have devastating consequences.

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